Portable Balancer Vibration Analyzer for rotor balancing and vibration analysis

Description: Portable field balancer and Vibration Analyzer "Balanset-1A" 1. IntroductionFeatures/ComponentsBalanset-1A Full KitBalanset-1A OEMBalanset-1A Interface UnitVibration Sensors (x2)SoftwareOptical Sensor (Laser Tachometer)Magnetic StandScalePlastic Transportation Case“” indicates the component is included in the kit.“” indicates the component is not included in the kit.Portable Balancer OverviewThe Balanset-1A is a dual-channel vibration balancing and analysis device designed to work with a variety of rotor types including crushers, fans, mulchers, augers on combines, shafts, centrifuges, turbines and many others. It provides high precision and efficient balancing through a range of advanced features and technologies. Features:The Balanset-1A device offers a comprehensive range of functionalities for rotor balancing and vibration analysis:Vibrometer Mode:Tachometer: Accurately measures rotational speed (RPM).Phase: Determines the vibration signal’s phase angle for precise analysis.1x Vibration: Analyzes the fundamental frequency component.FFT Spectrum: Offers detailed frequency spectrum analysis of vibration signals.Overall Vibration: Monitors overall vibration levels.Measurement Log: Saves measurement data for further analysis.Balancing Mode:Single Plane Balancing: Reduces vibration by balancing rotors in a single plane.Two Plane Balancing: Achieves dynamic balancing by balancing rotors in two planes.Polar Graph: Accurately places weights by visualizing imbalance in a polar graph.Restore Last Session: Resumes previous balancing sessions for convenience.Tolerance Calculator (ISO 1940): Computes acceptable balancing tolerances according to ISO 1940.Grinding Wheel Balancing: Utilizes 3 counterweights for balancing grinding wheels.Charts:Overall Charts: Visual representation of overall vibration.1x Charts: Displays vibration patterns of the fundamental frequency component.Harmonic Charts: Indicates the presence and impact of harmonic frequencies.Spectrum Charts: Graphical representation of the frequency spectrum for detailed analysis.Additional Capabilities:Archive: Stores and retrieves past balancing sessions.Reports: Generates detailed reports of balancing outcomes.Re-balancing: Facilitates the repetition of the balancing process with saved data.Serial Production Balancing: Suitable for rotor balancing in serial production.Balanset-1A also supports both Imperial and Metric systems, ensuring global compatibility and convenience.Specifications:2x Vibration Sensors (Vibro Accelerometers, cable length 4m, optional 10m)1x Optical Sensor (Laser Tachometer, distance: 50 to 500mm, cable length 4m, optional 10m)1x USB Interface Module with Software for PC ConnectionSoftware Capabilities: Measures vibration, phase angle, and calculates the value and angle of the correction mass.Details:Amplitude Vibration Range: 0.05-100 mm/secVibration Frequency Range: 5 – 300 HzAccuracy: 5% of Full ScaleCorrection Planes: 1 or 2Rotation Speed Measurement: 150-60,000 rpmPhase Angle Measurement Accuracy: ±1 degreePower: 140-220VAC, 50HzWeight: 4 KG2. Prepare to work. Software and hardware setup for two-plane balancing.2.1 Driver installationInstall drivers and Balanset-1A software from installation flash disk.Insert USB cable to computer USB port. Interface module supplied from USB port.Use shortcut to run the program.2.2 Sensor installationInstall sensors as shown on the fig. 1,2,3Connect cables- vibration sensors to connectors X1 and X2- phase laser sensor to connector X3fig.1 Two-plane balancing schemeInstall reflector mark on the rotor and check RPM value on the phase sensor when rotor rotate. fig.2 Phase sensor settings 3. Balancing procedure fig.3 Main window for two-plane balancingAfter sensors install click on "F7 - Balancing" button and set balancing parameters. Then click "F9-Next" fig.4 Balansing settingsThen make step-by-step operations as shown in the Table 1 below. Table 1. Step-by-step operations Run 0 - Start-up without test weight.2. Run the machine at its operating speed (be sure that operating speed is far from resonance frequency of construction) 3. Click on F9-Start and measure the vibration level and phase angle in turn without test weight.Duration of the measuring process may amounts 2-10 sec. fig.7 Two plane balancing window. Original vibrationRun 1 - Test weight in plane 14. Stop the machine and mount a test weight of suitable size arbitrarily in plane 1.5. Start up the machine, click on F9-Run and measure the new vibration level and phase angle. Duration of the measuring process may amounts 2-10 sec.6. Stop the machine and remove the test weightfig.8 Two plane balancing. Vibration after balancingRun 2 - Test weight in plane 27. Mount a trial weight of suitable size in plane 2 . 8. Start the machine again, click on F9-Runand measure the vibration level and phase angle once more.9. Stop the machine and remove the test weightfig.9 Two plane balancing. Vibration after trim balancingStep 4 - Calculation10. The values of the correction weights and angles required will be calculated automatically and shown in popup form. fig.5 Two plane balancing. Correction weights calculation fig.6 Two plane balancing. Correction weight mountingRunC 11. Mount the correction (balance) weights at the positions indicated in popup form at the same radius as the test (trial) weights (as shown in the figure in right column). 12. Start up the machine again and measure the amount of residual unbalance in the rotor , to see how successful the balancing job has been . After balancing you can save influence coefficient balancing (F8- coefficients) and other information (F9- Add to archive) and use it later. (see 4.3, 4.4) 4. Other features4.1 Vibrometer mode.To select Vibrometer mode click "F5- Vibrometer" button in the main window for two-(one-) plane balancingTo start the measuring process click "F9-Run"V1s (V2s) - summary vibration in plane 1(2) (mean-square) V1o (V2o) - vibration in plane 1(2) (first "revolution" harmonic value) In the right side you can see spectrum window.Measuring data files can be saved in archive.4.2 Influence coefficients If you save the results of previous balance runs, you can eliminate the test weight run and balance the machine using its saved coefficients. Select "Secondary" in the "Type of balancing" window and click "F2 Select" button to choose previous machine type from list.To save coefficients after balancing click "F8-coefficients" in the balancing result pop-up window (see Tab.1) and then click "F9-Save" button. Input machine type ("Name") and other information in the table. 4.3 Archives and reports.To save balancing information click"F9- Add" to archive in the balancing result pop-up window (see Tab.1). Input machine type ("Name") and other information in the table.To open previous saved archives click "F6-Report" in the main window.To print report click "F9-Report"Two planes balancing archive.4.4 Charts To view charts of vibration click on "F8-Diagrams"Three kinds of charts are available "Common vibration","Vibration on rotor revolution frequency 1x vibration" and "Spectrum" (for example, for 3000 rev\min frequency is equal 50Hz)Common vibration chart1x vibration chart.Vibration spectrum charts.

Price: 2211 USD

Location: Porto

End Time: 2024-09-09T00:18:47.000Z

Shipping Cost: 37.75 USD